팩토리 리더십 포럼 l EV Start-up의 신규 팩토리 구축
독일의 전기자동차 e.GO start-up의 통합 공장 모델링 사례를 공유드립니다. 기존 2D에 기반한 공장 도면을 팩토리 모델로 통합하고, 비용, 공급업체, 자재 등 다양한 정보를 통합적으로 관리하여 최대 35%의 비용을 절약한 워크프로세스를 소개합니다.
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Industry Manager
e.Go Microfactory EV Start Up
EV startup ?
EV Startup Business 성과?
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e.Go 전략
§ Better : Emotional, Simpler, More Meaningful, More Functional
§ Engaged : Customers become providers of mobility
§ Data-based : Cyber Physical Product
§ Demand-driven : Produced in decentralized Microfactories
§ Sustainable : Appropriate, durable and renewable
EV Startup “e.Go” 소개
• 2015 : Günther Schuh • 2017 : e.GO Life • 2020 : • 2021 :
• : (e.Go life), (e.Go Mover/Lux), (e.Go e.wave/e.wave X)
• : , ,
•
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• Cyber ‒ Physics(Digital Twin) , • ( ) • , /
(e.Go Life) (e.Go Mover) (e.Go e.wave)
“ (15,900 EURO),
IFM Microfactory
“IFM Microfactory”
e.Go
Easy to Re-New efficient repair / re-skin process
RIGHT-SIZED BATTERY
● The battery capacity is designed to address the urban mobility
● Reduced need of resources for small battery concept
● Second battery life in stationary applications, e.g. solar power system
LONG-LASTING BODY
● High rigidity through aluminum profiles
● Excellent safety due to large crash zone
● Robust passenger cabin
SMART MATERIAL SELECTION Aluminum space frame: ● Robust ● Corrosion-free ● Low-pollution
Robust polymeric skin: ● Corrosion-free ● Colored parts, no painting ● Impervious to scratches
LONG-LASTING ELECTRIC ENGINE
● Powertrain equipped with robust and low-vibration electric motor
● Low maintenance effort
50 years versus 15 years of OEM Vehicle
Re-use ecosystem from BEV to energy storage systems
„0“-wear&tear versus fuel combustion engine & gearbox
“ (disruptive) , life-cycle sustainability
Microfactory 특징
Classic OEM plant structure
e.GO Microfactory
DistributionAssemblyPaint shop Body shop (simplified
by e.GO) Press shop
A Assembly L Logistics
B Body shop P Press shop
►Max. capacity: ~ 250,000 vehicle per year ►Plant size: 2,300,000 m² ►Total Invest: ~ € 2bn ► 4.5 years planning and realization time
►Reduced value chain due to spaceframe concept -. No press shop required -. No paint shop
►Max. capacity: 30,000 vehicle per year ►Plant size: 35,000 m² ►Total Invest: < € 70m ► 2 years planning and realization time
“ 4 à 2, small(flexible), low capex, 4.5 à 2 years”
“ ”
Simplified body shop
IFM Microfactory
One Single Dataset Accessible everywhereon any device Fully integrated Supply Chain
IFM Microfactory
1 2 3
One Single Dataset
Data consistency over all models
Model attributesAsset Creation
Design Review Collaboration
“Factory (End to End)”
Accessible everywhere on any devices
Fully Integrated Supply chain
Model owner
Expert Models
Expert Models
Coordination Model
Coordination Model
Expert Models
Expert Models
Expert Models
Expert Models
Expert Models
Expert Models
Expert Models
Logistics
Quality
Assembly
Sprint SprintSprint
Logistics supplier
Objects to integrate in Expert Model
Coordination model Fully Integrated Supply chain
§ Better Product
§ Decentralized production § Customer engaged § Sustainable
§ Simple
§ Minimized resource § Flexible § Expandable
• : , ,
•
( , ) Planning, Simulation, Execution and Service
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